A machinery manufacturer in the food and beverage industry faced precisely this challenge. While technically well-positioned, the company was internally hampered by a variety of automation systems. Testing and commissioning could only take place at a late stage, making adjustments complex and time-consuming. The solution involved a systematic standardization of automation and the use of a digital twin powered by Emulate3D from Rockwell Automation. The resulting changes include: • Design, testing, and commissioning processes are more structured • Virtual commissioning is possible prior to mechanical implementation • PLC code, movements, and processes are validated at an early stage • Changes incur lower costs and require less time • Machines can be visualized realistically during the sales phase The outcome is shorter engineering times, increased machine capacity, and easier integration into customer systems. At the same time, scalability for international projects is improved. A technical manager summed it up: “Standardization reduced our development time, and the digital twin accelerated the process even further.” This is a practical example of how digital twins are already supporting sales, engineering, and commissioning today. Please feel free to contact us, and we would be happy to show you further examples from our practical experience.
Bild: Beispielbild einer Verpackungsanlage, erzeugt mit Gemini